DS-101 Desoldering Systems Desoldering's primary objective is to melt the solder at an electrical connection and to extract it swiftly and cleanly. The component then removes easily and ideally leaves behind only a residual coat of solder, in readiness for the replacement. In contrast to soldering, the desoldering process is optimized by minimum dwell time of tip on joint, fast reflow and immediate extraction of molten solder. Temperature impact or risk of damage to the assembly is thereby reduced to the minimum. The DS-101 Desoldering Station is engineered to fulfill each aspect of desoldering powerfully, efficiently, quietly and economically, connection after connection. As with all our products the DS101 Systems are designed for years of dependable, trouble-free performance. The reliability of the DS-101, entry-level system approaches "bulletproof" proportions and this unit is capable and versatile enough to be the only desoldering system you will ever need. The DS-101 provides heat, vacuum and solder collection with a level of consistency and quality appropriate to the most exacting rework processes and to industry's highest expectations. FEATURES Heat The DS-101 handpiece applies heat to the joint through a properly-sized tiplet, and a variable power, high density heating element. The element assembly has ample heat reserve to perform repeated desoldering operations at maximum speed without waiting for the tip to recover. The DS-101 element has a consistent idling temperature and long life ensured a ±2% resistance tolerance and a stable, thermally conductive core insulated by high quality mica. It is-tested at 1200V and burned-in before assembly to stabilize wattage. The ergonomic handpiece combines comfort and balance for accurate positioning. After use it can be powered back to standby level and returned to the safety holder. Solder Collection and Disposal A stainless steel transfer tube connects the tiplet to the waste collection reservoir for the rapid, clog-free transport of melted solder. A stainless trap and a ceramic filter prevents exit of solder and particulate fumes. The reservoir is tempered glass with silicone end caps for superior visibility. The reservoir is easily removed from the handpiece for periodic cleaning and disposal of the extracted solder. An in-line filter prevents contamination of the vacuum generator. Vacuum Options, Pneumatic Venturi and Integrated Pump A proprietary-design vacuum generator, powered by factory air at 65psi and integrated into the base-station of model gives near-instantaneous, vacuum rise-time on the DS-101-V. The generator's high efficiency venturi gives vacuum performance of over 700mm (28in.) Hg and economic air consumption of 1.25 scfm. Near-whisper-quiet operation results from a soft-click solenoid valve. The integrated diaphragm pump of the DS-101-P provides a system option that is independent of shop air. The unit is portable to another 110V outlet. Aspiration performance is excellent in comparison to the DS-101-V and the pump's operational noise is pleasantly subdued. In both the DS-101-V and the DS-101-P, the footswitch allows hands-free actuation at solder reflow. Good Desoldering Practice We recommend the use of the maximum heat setting on the DS-101 ­ this enables rapid reflow and removal of solder with minimal temperature impact on the PWB and adjacent components. If process control procedures are paramount the system's variable power control reduces tip temperature to application-specific levels. Tiplet selection depends on the pad size and component lead. Always select a tiplet no larger than the pad. Internal diameter is less critical but must fit over lead.

SPECIFICATIONS DS-101 Systems   System ID DS-101-V (venturi) DS-101-P (integral pump)   Switched, variable power output 0 to 125W   Auxiliary power output 100W   Heating Element Wire wound, mica insulated   Temperature range Ambient to 970oF   Tip to ground resistance < 2W   Leakage < 2mV   DS-101-V vacuum generator Proprietary venturi design   DS-101-V Compressed air requirements 60-120 psi x 1.25cfm, filtered and regulated   DS-101-V vacuum pressure (65psi airflow) >700mm (28in) Hg   DS-101-V vacuum rise time Near-instantaneous   DS-101-V dimensions (base-station) 9.3" x 7.0" x 2.5" (l x w x h)   DS-101-V System weight 7lb   DS-101-P dimensions (base station) 8.0" x 9.5" x 4.0" (l x w x h)   DS-101-P system weight 10lb   Dimensions (handpiece holder) 7.7" x 4.6" x 5.0" (l x w x h) DS-101 System Desoldering Tiplets Tiplet ID Description DS-15 Desoldering tiplet, nominal ID .016" OD .125" (pack, 10) DS-25 Desoldering tiplet, nominal ID .026" OD .125" (pack, 10) DS-30 Desoldering tiplet, nominal ID .030" OD .125" (pack, 10) DS-40 Desoldering tiplet, nominal ID .039" OD .125" (pack, 10) DS-55 Desoldering tiplet, nominal ID .055" OD .125" (pack, 10) DS-60 Desoldering tiplet, nominal ID .060" OD .125" (pack, 10) DS-70 Desoldering tiplet, nominal ID .070" OD .125" (pack, 10) DS-90 Desoldering tiplet, nominal ID .093" OD .125" (pack, 10)